CAD | FEA | GD&T | DFM/DFA | UAS
Mechanical Engineering Consulting
Black Arrow supports teams developing physical hardware with mechanical design, prototyping, and production-ready engineering documentation.
CAD MODELING | DRAWING PACKAGES | PROTYPE HARDWARE SUPPORT
Experienced Support for Mechanical Engineering Teams
From initial concept through finalized production documentation, Black Arrow delivers mechanical engineering support for teams developing physical hardware.
We begin by generating detailed component and assembly designs in SolidWorks — then produce production-ready drawing sets and evaluate manufacturability.
Our designs are tailored for specific manufacturing processes, including
- Machining
- Composites
- Sheet Metal Fabrication
- Additive Manufacturing
Internal engineering capacity doesn’t need to be a constraint. Partner with us to expand your production capacity.
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Design & Documents to Support Your Build
We support hardware teams from early design through manufacturing-ready documentation. Our team works to ensure components are accurately designed, clearly documented, and ready for production.
Design
We develop mechanical components and assemblies in SolidWorks, engineer structural elements, integrate electronics and payload hardware, and optimize designs for manufacturing.
Document
After design, we generate engineering documents—including detailed drawings, GD&T specifications, assembly instructions, bills of materials, and technical data packages—to ensure reliable manufacturing, assembly, and integration.
Build
With thorough engineering documentation, parts move seamlessly into manufacturing. We equip teams and partners with accurate information for reliable machining, fabrication, assembly, and integration.
Prototyping & Hardware Support for Busy Teams
Black Arrow supports prototype hardware development and early-stage product validation. Our prototyping helps teams move quickly from concept to functional hardware.
We specialize in
- CNC-machined components
- Additive Manufacturing (FDM, SLS, SLA)
- Sheet Metal Fabrication
- Composite Structures
By guiding early prototype development, we help your team uncover design issues, evaluate manufacturability, and iterate effectively before committing to full production.
Support for UAV Systems and Aerospace Hardware
Our team delivers specialized engineering support for unmanned aircraft systems and aerospace hardware.
Our capacity encompasses:
- UAV airframe design
- Payload and avionics integration
- Vibration mitigation and isolation
- Comprehensive structural and thermal analysis
By assisting these programs early in development, Black Arrow promotes reliable integration as well as readiness for flight testing and operational deployment.
Partner with us to ensure system performance and streamline your program development.
Your Questions, Answered
How long do projects typically take?
Project timelines vary by complexity and scope. A single-component design usually requires 5 to 10 engineering hours and can be completed in 2 to 3 days. Larger subsystem designs may take several days to several weeks to complete, depending on integration requirements.
What information is needed to start a project?
Most projects start with existing CAD files, sketches, system requirements, or a hardware description. This helps us quickly understand the scope and determine the most efficient approach.
Do you only work on UAV systems?
No. While UAV development is a core focus, Black Arrow also provides support for general mechanical design, product development, and hardware prototyping across various industries.
What CAD software do you use?
Most design work is completed in SolidWorks, including part modeling, assemblies, and the creation of engineering drawing packages for manufacturing documentation.
Can you convert prototypes into production drawings?
Yes. Our team frequently develops manufacturing-ready drawing packages from early-stage prototype designs, including fully dimensioned drawings, GD&T, and assembly documentation required for production.
Do you provide ongoing engineering support?
Yes. We offer ongoing mechanical engineering support to teams that need additional design capacity as development programs progress.
What file formats do you accept?
We support most standard engineering file formats, including SolidWorks, STEP, IGES, STL, and common drawing formats such as PDF and DXF.